Lithium battery manufacturing imposes two strict requirements on warehouse logistics. First, safety: cell and module pallets must avoid any collision or tipping during transit. Second, warehouse space utilization: manual stackers carry high operational risks and poor stacking precision when accessing 2.5m-high racks. Third, batch traceability: full digital records are mandatory for every inbound & outbound pallet, while manual ledgers easily generate data errors. All production and storage areas operate under standard room temperature without low-temperature working conditions.
A leading domestic power battery manufacturer introduced the REEMAN Rhino autonomous stacking forklift, establishing an integrated unmanned high-bay storage system covering raw material warehouse, semi-finished product warehouse and finished product warehouse. This model supports 1.5-ton rated load and 2.5m maximum lifting height, fully compatible with all high racks on site. The specialized stable hydraulic fork prevents shaking under heavy loads, fitting standard Chuanzi and Jiujiao pallets for lithium batteries.
Project Implementation Workflow
Raw Material Inbound Stacking: Cell raw material pallets are transported from unloading zones to high racks, with Rhino autonomously stacking 2-3 layers of goods.
On-Demand Production Outbound: The MES system releases picking tasks. REEMAN intelligent dispatching system allocates routes for multiple Rhino forklifts simultaneously to eliminate aisle congestion.
Finished Goods Storage: Fully loaded PACK module pallets are automatically stored and accurately aligned with designated high rack slots.
Full-Process Data Upload: Every pick & place action synchronizes pallet batch, storage location and timestamp data, meeting traceability supervision standards for the new energy industry.
Measurable Customer Benefits
Warehouse space utilization boosted by 42%, nearly doubling storage capacity within the same warehouse footprint.
Full replacement of manual high-altitude operators, completely eliminating safety hazards including rack falling and cell collision ignition.
Inventory checking accuracy reaches 99.98%, fully resolving errors from manual record-keeping.
Two warehouse shifts merged into one single attendance shift, cutting annual labor operation costs by RMB 450,000.
Core Advantages of REEMAN Rhino
Dedicated stacking model with anti-overturn stable lifting structure. Multi-sensor safety protection triggers immediate halt upon bump or jolt. Supports multi-vehicle cluster dispatching, ideal for normal-temperature high-rack storage of new energy, rubber and metal raw materials. Customized explosion-proof and cleanroom versions are available.
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